Complete our second corner

1 x 106.25mm Misumi HFS5 extrusion (M5 tapped both ends) This is NOT the piece we cut a notch in step 3.

1 x M5 16mm socket screw. (Misumi CBS5-16, part of HBLCS5 package)

Attach top center piece of screen frame

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Printed Mounts"/"Top Edge Center"

1 x M5 10mm socket head screw

Tap M5 threads in the plastic as indicated by the two blue circles.

Attach bottom center piece of screen frame

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Printed Mounts"/"Bottom Edge Center"

This piece carries most of the weight of the screen while open. So when 3D printing this piece, consider adjusting the settings for a stronger piece. (Thicker walls, more infill, or some combination.)

1 x M5 10mm socket head screw

Tap M5 threads in the plastic as indicated by the three blue circles.

Attach center rear piece of screen frame

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Back V2"/"Center plate"

This piece was printed without top or bottom layers so it is open and allows cooling air for the LCD driver board.

4 x M5 8mm flat head screws

Tap 6-32 threads in the plastic as indicated by the five blue circles.

Continue building the frame

1 x 106.25mm Misumi HFS5 extrusion (M5 tapped both ends) This IS the piece we cut a notch in step 3.

1 x M5 10mm socket head screw

Attach the last of three corner connectors

1 x Misumi HBLCS5 rounded corner connector

1 x M5 16mm socket screw. (Misumi CBS5-16, part of HBLCS5 package)

Attach back plate component

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Back V2"/"Bottom Right Back"

Tap M5 threads in the plastic as indicated by the three blue circles.

Attach final aluminum extrusion of screen frame

1 x 245mm Misumi HFS5 extrusion (M5 tapped both ends)

1 x M5 16mm socket screw. (Misumi CBS5-16, part of HBLCS5 package)

Attach screen hinge corner

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Back V2"/"Top Right Back"

1 x M5 10mm socket head screw

This piece will need to handle physical stress as part of the hinge so must be printed for strength. I used 4 walls (w/ 0.4mm nozzle) 4 top and bottom layers (@0.25mm layer height) and 90% infill.

Four locations need to be tapped for M5 thread. Three for the back plate (circles) and one to attach this piece to top center (rectangle)

The location indicated by star will be fastened later as part of hinge assembly. It is OK to leave it unconnected for now.

Complete the screen frame

Fusion 360 object path: "References"/"Screen with Extrusion Frame"/"Back V2"/"Right plate"

This piece was printed without top or bottom layers so it is open and allows cooling air for the LCD driver board.

Tap 6-32 threads in the plastic as indicated by the three blue circles.

6 x M5 10mm socket head screw