This project focuses on creating a low-cost, refreshable Braille display cell that is smaller and more efficient than current designs. Vijay Varada published a project addressing a similar problem to Hackaday in 2023, featuring small coils of wire surrounding ferrous material, which would push a small magnet up to display each dot in the cell. My project aims to improve on Vijay’s work, featuring PCB-printed coils for easier manufacturability and a lower profile. The cell will be produced using accessible manufacturing techniques and controlled with Arduino or another microcontroller. Furthermore, the actuation of each dot will be designed to optimize efficiency and prevent issues like excessive power draw and overheating.
First prototype PCB design consists of two coil setups, one of which is a single layer, the other being a two layer version, connected in series. Each coil is 6mm in diameter with a 0.15mm trace width/clearance, and approximately 9 turns per layer.
PCB design:
CAD model:
M2 bolts will be used to align and fasten the outer 'chamber' part over the center of the coil.
The two parts were printed on the Creality Halot Lite SLA 3D-printer using clear ABS-like resin.