Hold your broken Hololens headband together if you were unfortunate enough to break it.
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I made two methods that could work to repair your Hololens. The Notch Method and the Pin Method.
You must decide which works for you, or which tools you have on hand to appropriately finish the job.
I have documented the process here:
https://www.movesinstitute.org/2018/02/02/i-fixed-a-hololens-with-3d-printing/
If you wish to repair the band by cutting notches in the side, print the Notch Cutter. If you would rather drill a hole through the band through which you would insert a pin, print the Hole Punch Guide.
Slide the band into the guide and cut or drill. The photo below shows the notch method so the band must be cut.
Print with at least 100% infill for maximum sturdiness. Supports may be required for some printers.
Ryan
Madaeon
Greg Zumwalt
Alexander Berglund