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11Maintenance
!! DO NOT PULL TENDONS WITH YOUR BARE HANDS !!
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MANDATORY
Use the vice to hold still the part to be worked on
Use the pliers to pull the tendons
POSSIBLE INJURIES:
Severe cuts to fingers
Severe bleeding requiring immediate surgery
Put in Service
BEFORE TO PUT IN SERVICE THE COMPLETE MACHINERY WHICH WILL INTEGRATE THE GRIPPER, THE FOLLOWING SYMBOLS MUST BE APPLIED TO THE FINAL PRODUCT, SO THAT THEY ARE ALWAYS VISIBLE TO THE PEOPLE PRESENT IN THE VICINITY
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12Normal Functioning
People near the Gripper
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ATTENTION: the gripper could break while using the machinery!
POSSIBLE INJURIES: If the gripper breaks, some broken parts may be sharp or pointed and could cut people's skin and cause permanent injuries or bleeding and/or require immediate surgery.
Gripper holding an object
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ATTENTION: An object could break away from the gripper and hit a person.
POSSIBLE INJURIES: A thrown object could cause: broken bones, cutting or piercing, or burns if it’s very hot, or contamination if it contains or is made from harmful substances.
Interaction with people
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ATTENTION: Fingers or human skin can get caught in the machinery mechanisms and get severely injured.
POSSIBLE INJURIES: A finger can be crushed, causing severe bruising to the skin or nails. A nylon tendon can cut a hand finger, causing bleeding where immediate surgery is required. Sharp edges can cut the skin, causing bleeding or bruising.
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13Additional Safety Information
Situations of risk and residual risk
Hazardous Situation Hazardous Event Hazard RESIDUAL RISKS AFTER IMPLEMENTATION OF REDUCTION MEASURES
Manipulating tendon wires Contact of human fingers with tendon pulled with force
Cutting or abrasion of human fingers by tendon wires Skin injury if operator doesn't follow instructions when:
- removing / inserting tendon
Acceptable usage of the machinery and residual risks
Hazardous situation
(ISO 12100:2010, Table B.3)
Hazardous event
(ISO 12100:2010, Table B.4)
Hazard
(ISO 12100:2010, Table B.1)
RESIDUAL RISKS AFTER IMPLEMENTATION OF REDUCTION MEASURES
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Break up of the gripper during operation, exposing sharp or abrasive parts
Impact, puncture, stabbing, abrasion
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- A broken part can be sharp and cut human skin until blood spills and immediate surgery is required
Being at sufficient distance to be hit by an object held by the gripper in the case the object detaches from the gripper for any reason
Contact with an object which is ejected/thrown by the gripper
Impact, abrasion, cut, stab, puncture, burn, electrocution or hazardous substance contamination by an ejected/thrown object
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- A thrown object can cause: bone breakage, cuts or stabbing if sharp, burns if hot, contamination if it contains or is made of harmful substances
Using gripper intensively
Flame generated by overheated motors or electronics board
Flame
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- Gripper may get fire if used intensively outside its limits.
Not acceptable usage of the machinery and residual risks
While the acceptable usage of the gripper, once integrated into the final machinery, the following dangerous situations may occur:
It is important that integrators reduce the above-mentioned hazardous circumstances, as they depend on the final machinery and the related risks cannot be reduced by acting on the gripper alone.
The following dangerous situations have been analysed and the related risks have been reduced by the manufacturer; they still, however, present residual risks.
Hazardous Situation
Hazardous Event
Hazard
RESIDUAL RISKS AFTER IMPLEMENTATION OF REDUCTION MEASURES
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Contact with harmful parts of the held object: sharp edges, tips, abrasive surfaces
Puncture, stabbing, abrasion, burn, electrocution
Puncture, stabbing, abrasion, burn, electrocution
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Contact with heavy held object
Impact
Impact
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Contact with high temperature part of held object
Burn
Burn
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Contact with high high voltage part of held object
Electrocution, burn
Electrocution, burn
Being close to the gripper workspace (it depends on the complete machine which integrates the gripper)
Contact with a held object contaminated by hazardous substances
Contamination by hazardous substances part of the held object
Contamination by hazardous substances part of the held object
Hazardous situation
(ISO 12100:2010, Table B.3)
Hazardous event
(ISO 12100:2010, Table B.4)
Hazard
(ISO 12100:2010, Table B.1)
RESIDUAL RISKS AFTER IMPLEMENTATION OF REDUCTION MEASURES
Touching the gripper phalanges with human fingers
Contact of human fingers with the gripper moving parts
Crushing of very small human fingers inside the space between the robotic finger and the tendon, cut of human fingers by tendon pulling with force
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- Finger can be compressed until skin or nails are severely bruised
- Tendon can cut human finger until blood spills and surgery is required
Touching the gripper palm
Contact of human fingers with the gripper moving parts
Crushing of human fingers or skin in the space between the thumb base and the palm or skeleton
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- Finger can be compressed until skin or nails are severely bruised
Being underneath the gripper when is holding an object
Falling of objects
Impact of a falling object
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- A falling object can cause: bone breakage, cuts or stabbing if sharp, burns if hot, contamination if contaminated
Touching an overheated gripper
Burn caused by contact with flame generated by the gripper or overheated gripper
Burn
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- Skin burns caused by flames
Being at sufficient distance from a damaged gripper to be hit by an object held by the damaged gripper in the case the object detaches from the damaged gripper for any reason
Contact with an object which is ejected/thrown by the damaged gripper
Impact, abrasion, cut, stab, puncture, burn, electrocution or hazardous substance contamination by an ejected/thrown object
On the complete machine, which integrates the gripper, manufactured by others, it’s possible one of these risks:
- A falling object can cause: bone breakage, cuts or stabbing if sharp, burns if hot, contamination if contaminated
- A thrown object can cause: bone breakage, cuts or stabbing if sharp, burns if hot, contamination if it contains or is made of harmful substances
- A broken part can be sharp and cut human skin until blood spills and immediate surgery is required
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14Health and Safety Symbols
The following section explains the meaning of the symbols used throughout the manual. Please make sure you have grasped the meaning of each relevant symbols to prevent dangerous circumstances.
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READ INSTRUCTIONS MANUAL
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MANDATORY USE OF THE VICE
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MANDATORY USE OF THE PLIERS
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DO NOT SPRAY LIQUIDS ON THE GRIPPER
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DANGER OF CUTTING FINGERS BY TENDONS
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DANGER OF FALLING OBJECT FROM ABOVE
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DANGER OF FLYING OBJECT
DANGER OF FIRE![]()
DANGER OF HOT SURFACES
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DANGER OF CUTTING BODY PARTS
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DANGER OF CRUSHING BODY PARTS
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DANGER OF HARMFUL SUBSTANCES
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DANGER HIGH VOLTAGE ELECTRICITY
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15Personal Protective Equipment
Protective Tools for Assembly and Maintenance
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During assemblage and maintenance is mandatory to use the following tools:•Pliers to hold and pull the tendons
•Vise to hold still the gripper during operation
Protective Tools (Acceptable Usage)
While the acceptable usage of the gripper, it is not necessary any special protective equipments.
It is responsibility of the integrators to analyse further risky circumstances while using the completed machinery, and add any appropriate protective equipments.
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16Warning Labels attached to the Machinery
This symbol must be affixed to the complete machinery so that they are visible to those using the machinery.
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The following symbols must be applied to the complete machinery before it is put into service, in such a way that is visible to anyone within the action’s range of the complete machinery, whether they are operators or simple passers-by or visitors:![]()
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These symbols must be applied to the completed machinery before it is put into service, in such a way that is visible to anyone within the range of action of the completed machinery, whether they are operators or simple passers-by or visitors, only in the case when the completed machinery, that integrates the gripper, is used to handle objects containing substances that are harmful to health.
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17Emergency Situations
In the case of fire, disconnect the power supply.
In the case of contamination from harmful substances, the integrators who made the completed machinery handling such substances, must carry out a risks’ analysis and assess emergency situations and report them in the technical file and in the instructions of the completed machinery.
Vittorio Lumare


































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